The nacelles are finished!
I've been hesitant to actually assemble them because I had essentially
two chances to get it right before something got damaged. There
were so many potential problems with this step, I was seriously
stressing over them:
- The paper over the blue LEDs could tear
- The paper over the bussard collectors could be too
thick for the fore section to fit properly
- The warp plastic may not fit properly (there's no way to
align it when the halves are together, I can't reach the plastic
through the blue LEDs and the onion skin paper!)
- The blue LED post could snap / bend in contact with
the upper port / starboard indicator
- The upper port / starboard indicator could break against the
blue LED post
- The play-dough could shrink and come loose over time, causing
the nacelles to rattle and the lights to leak severely.
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Turns out that after all the
stressing, when I sat down and did it they went together perfectly.
In their final assembly, I performed the following steps:
- Applied onion-skin paper over the bussard lights so as to
smooth out the light (looks better)
- Glued the warp plastic to the bottom half as carefully as I
knew how
- Formed the play-dough between the bussard and warp sections,
applied glue to top and bottom
- Slowly put the aft section together, held it with a rubber
band
- Twisted the upper half in place (so as to fit over the blue
LEDs and not tear the paper)
- Pushed the two halves gently together, compressing the
play-dough and aligning the warp plastic
- Put a rubber band over the fore section
- Glued the shell
- Glued the upper half of the warp plastic
The result is a damn fine looking pair
of nacelles, if I do say so myself. They weren't perfect as soon
as the glue dried - over time the play-dough did shrink a bit (but it
shouldn't rattle as it's stuck to the LED and wires). I squirted
some caulk in there and used a toothpick to decrease the light
leakage.
Needless to say, I'm breathing a little
more easily now. This was a very rough step. |