11/24/01

     A lot has happened - what's left is the actual construction of the nacelles.

     The LED for the bussard collector was easy enough.  I put a piece of shrink tubing on the positive pole to prevent the possibility of short.

 

 

     I've figured out how to make the fibre-drivers for the port / starboard indicators!  If I say so myself, I'm extremely pleased with the results.

     I used larger diameter shrink tubing that was originally purchased for keeping the mini (crew quarters) fibres collected.  I shrank it, and its shrunken size was perfect for fitting around the mini LEDs (very, very tight fit).  I then put the appropriate color shrink tubing around the fibres, glued them in place, then inserted the assembly into the collar on the LEDs.  After confirming fit, I put a drop of transparent glue on the very tip and inserted it (much like threading a needle), then super-glued the whole assembly together.

     The result is a perfect light at the end of the fibre.  I think I'll need to reduce the resistance values for these things - they're very bright.

 

     The warp coil LEDs (bright blue) have been wired in parallel.

     Please note - they won't work in series!  If anybody knows why, please EMail me!

     I bent the wire upwards so that I could scan in the assembly, but they'll actually stick out to the sides, exiting the warp struts.  This assembly could be used as a flashlight, as the resulting light is a brilliant blue.  So brilliant, in fact, I'm certain that I'll need to diffuse the light so you don't see three distinct light sources through the plastic (even if it is painted) - I'll probably put some onion skin paper in front of the plastic or around this assembly to do this.

     Below is a picture of the nacelles.  I taped them to a backboard (inverted the tape in a loop around the cardboard) to make it easier to work with them.  They were masked with caulk, then painted black, then painted silver / aluminum.  I've since removed the masking and cleaned the caulk off (like using an eraser, there can be little bits everywhere) in preparation for mounting the components and final assembly.

 

 

     Here is a picture of the plastic pieces that will be mounted in the nacelles for the bussard collectors.  I've discovered that if I just paint them the right amount (pretty heavy on the paint), then it will actually pool in the middle and won't provide consistent hue.  So, I've been painting them just a little over the last couple of days while I worked on everything else, then putting them under a protective piece of plastic while they dry so they won't get dust on them.

     You see them below mounted to a piece of foam masked with caulk, then stuck to the foam with inverted masking tape that's been masked to the foam. :)  The two white horizontal stripes are the masked warp coil pieces - instead of keeping track of them and worrying about their being kept clean, I've put them beneath the tape since I'll be using the same foam assembly to paint them in the same manner (with the Blue Pearl paint).

 

     With all this done, the next part is the painting of the warp coil plastic, then the actual assembly of the nacelles.  The hardest part of this is going to be attaching the mylar paper (not the easiest stuff to work with, especially when you're picky), and especially the gluing of the bussard and warp coil plastic in place.  They don't have little pockets like everything else, they're instead free-floating within the nacelle plastic.

     I think I'll tack them in place, then cement them in place more and more, gradually, until they're solid.  I'm going to mask the outside of them again for the final painting of the ship, so their mounting must be solid.  If they cave in while I remove the masking, I'm pretty much fucked.